JOSY Standard Applications

By combining SmartRay’s pre-calibrated 3D sensors with advanced algorithm processing, JOSY’s high-accuracy weld inspection meets international measurement standards.

Sensor performance is essential to the accuracy of a weld inspection system. The JOSY turnkey weld inspection solution relies on SmartRay’s advanced 3D metrology sensor technology. Compact, agile and accurate, JOSY’s sensors are pre-calibrated for reliable, repeatable results, enabling JOSY to be configured in the best way for each application.

100% INLINE INSPECTION • CONTROL QUALITY • REDUCE COSTS • FLEXIBLE & SCALABLE

All Joining Technologies

  • MIG/MAG welding

  • Laser welding and brazing

  • Friction stir welding

  • Resistance welding

JOSY weld inspection -SR sensors SmartRay
weld defects vizualized by JOSY
weld defects shown in JOSY porosity
weld defects shown in JOSY

Inspected Weld Defects

  • Pore detection – macro pores, micro pores, porosity

  • Holes

  • Undercuts

  • Incompletely filled groove

  • Incomplete welds

  • Spatter

JOSY APPLICATIONS

Cradle Inspection

best practice cradle inspection by JOSY

Hard Box Battery Inspection

EV battery module inspected by SmartRay

EV Battery Tray Inspection

BatteryBox inspection by SmartRay

Best practice cradle inspection. Find out how a big German Car manufacturer ensures weld quality on this safety important structural component.

SmartRay’s JOSY solution can be used to detect all kinds of weld seams with high
precision, ensuring no weld defect is missed in the production line of a EV battery module.

Battery box inspection is a new application that has evolved with the production of electric-powered cars and other e-vehicles. Find out how JOSY can inspect different types of welds and hard to reach areas on highly refelctive material. All in one project!

The JOSY Advantage

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Can you afford not to have JOSY?

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Customer Partnership

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Why choose automated weld inspection from SmartRay?

Return on investment in automated weld inspection

  • JOSY has the ability to scan welds at a much faster rate than a human

  • 100% inspection of defects and dimensions

  • Reduction of additional checks (microsections)

  • Reduction of risks (liability issues, product recalls)

  • Ability to acquire and retain data to provide customer proof of inspection

  • JOSY provides objective data

  • With JOSY you can minimize rework and production costs

Working with you

SmartRay provides a complete turnkey solution to your weld seam inspection application from initial evaluation through to project handover:

  • We will evaluate your welded product samples and demonstrate application feasibility

  • We will evaluate your manufacturing process, automation and integration requirements

  • We will advise you on the most suitable solution to meet your specific needs

  • Our solutions team will build and test your customised JOSY system

  • Our solutions team will install and commission the JOSY system at your site